From looking at your code, it looks like there is a problem in how you declared the fall-back fonts when you set up the Open Sans font set in Freeway. Here’s the output:
font-family:'Open Sans', "Open Sans Light', sans-serif;;
It should look like this:
font-family:'Open Sans', 'Open Sans Light', sans-serif;
Freeway automatically adds the semicolon, so when you are listing the fallbacks, you should not include it. Also, you are mixing your quotation marks – either stick with single or double, don’t switch back and forth. So, try putting this in the “Alternate Fonts” list and see if it fixes the problems:
'Open Sans', 'Open Sans Light', sans-serif
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Not quite sure why you would have Open Sans Light as a fallback for Open Sans. I would keep Ope Sans Light for a completely different declaration - when you actually want to use a lighter weight font.
In the first declaration I would use a regular/ubiquitous font as fallback ie Verdana.